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The story behind the multi-level shuttle

Jul 12 /2021

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The structure of modern commercial orders has changed from "large batches, small batches" to "small batches, large batches", and the efficiency requirements for picking by parts have also increased. The multi-pass system is favored by the market due to its advantages of dense storage, efficient sorting, and flexible configuration. [Intelligent Manufacturing Impossible] The fourth issue will give you a comprehensive interpretation of the story behind Lanjian's intelligent multi-storey shuttle.

In recent years, the multi-pass system has been widely used in many industries, the number of projects has increased significantly, and the overall development has shown a blowout trend. Lanjian Intelligent is one of the earliest logistics equipment enterprises in China with a multi-wear system. It is brave in innovation, proficient in manufacturing, and diligent in research. Positioning at a high starting point to achieve rapid iterative and leapfrog development.

In today's smart logistics equipment market, Lanjian Smart's multi-wear products occupy an advantageous position in terms of the number of applications and business scope. The upcoming Lanjian Smart Super Factory will be able to increase the production capacity of shuttle robots to an unprecedented level.

Born for Mission: Adhere to Independent Innovation

At the beginning of this century, the domestic research in the field of multi-wear was still blank, and the degree of dependence on foreign technology was relatively high. In the face of the domestic market demand but no core technology, BlueSword firmly chose the path of independent innovation. It has passed the Kiva-like robot with 2D storage and directly entered the research and development of multi-layer shuttle robots with 3D intensive storage.

In 2012, BlueSword successfully delivered the first multi-wear project, thus entering the era of general-purpose machines from the era of dedicated machines. At the same time, it breaks the strong dependence on foreign technology, avoids the core technology being controlled by others, saves costs and creates value for Chinese customers.

Today, BlueSword multi-layer shuttle has developed into the fourth generation - the smart version of the IoT multi-layer shuttle robot, and has gone abroad as a superior product.

Made with ingenuity: product excellence

BlueSword adheres to the principle of lean manufacturing in the production process and pursues the quality of ingenuity. Optimize and balance assembly processes with pulsating production lines. This ensures high standards of product quality and minimizes customer waiting time.

Flexibility: Variable size forks

The high-frequency action of picking and placing goods is completed by the fork, and the performance of the fork determines the operation efficiency and service life of the whole machine. The advanced features of BlueSword Smart Fork are reflected in many aspects:

1) 1.2-1.5 million telescopic times, high-quality components are more durable.

2) The fork spacing can be adjusted independently according to the size of the material box, and it can pick and place material boxes of all widths between 150mm and 900mm, and realize high-density storage of various sizes of material boxes.

3) The walking positioning technology based on the self-developed dynamic cargo space enables the shuttle to change the distance between the forks while walking, saving operation time.

4) The longest outrigger length can reach 1460mm, achieving high compatibility of multi-level deep positions.


Intelligent: displacement detection self-adjustment

BlueSword shuttle has the function of intelligently detecting the position and size of the material box on the shelf, and can automatically adjust the positioning position of the shuttle according to the displacement or deformation of the material box, which improves the ability to handle abnormal situations.

1) When the goods are displaced, the shuttle can identify the location and restore it through the intelligent vision device.

2) When the original box is deformed (bulging) in the multi-passage warehouse, the BlueSword shuttle can accurately identify and automatically adjust, and successfully complete the pickup operation.


Efficient: 3D SCADA real-time monitoring

3D SCADA visually displays the whole operation scene in three dimensions, and monitors the current operation status of the equipment in real time.

Preventive maintenance - through database storage and big data analysis to determine whether equipment or key components need maintenance and repair, early warning of hidden dangers and problems in the system, to ensure the overall stable operation, and greatly reduce the downtime of the system.


Reliable: Continue to exceed international benchmarks

BlueSword defines reliability through two international indicators, "MMBF (Mean Movement Between Failure, the average number of operations between two failures)" and "MTTR (Mean Time To Repair, mean time to repair)". The reliability index is the world's leading, and we continue to achieve a higher level of breakthroughs in products above this standard.

This success is due to the ingenious manufacturing of excellence, and it also benefits from the accumulation of project applications in e-commerce, daily chemicals, retail, shoes and clothing, automobiles, tobacco, medicine, fresh food, chemical industry, petroleum, aerospace and other industries for nearly ten years.

Excited by the extreme: the blessing of the ultimate service

The reason why BlueSword multi-storey shuttles can quickly open up the market and gain recognition is not only because of the strength of the product itself, but also closely related to BlueSword's extreme dedication in service. We do not blindly sell products to customers, but provide full-process multi-pass system solutions for customer pain points.

At present, BlueSword multi-pass system has been widely used, helping customers in various industries to achieve cost reduction and efficiency increase in the whole process through the intelligent upgrade of logistics and warehousing links. It is worth mentioning that we have successfully overcome the low temperature barrier and applied the multi-pass system to medical cold storage, fresh food cold storage, etc.; we have also solved the explosion-proof problem perfectly, and achieved breakthroughs in hazardous chemical, military and other industries.


Vipshop Southwest Project

Zhejiang PetroChina Project

Tianjin FAW Project

Shanxi Chinese Medicine Project

Wuhan Baiguoyuan Project

Among them, in the many cooperations between the e-commerce industry and Vipshop, the BlueSword multi-wearing system has repeatedly created impressive records.

We not only have a good reputation recognized by customers, but also have a "Gold Cup and Silver Cup" certified by authoritative organizations in the industry. BlueSword multi-wearing equipment and systems have received multiple honors.

BlueSword  Smart Multi-Wear Device and System Some examples of awards

The new generation of artificial intelligence industry innovation key tasks announced the winners

The 10th China LT Logistics Technology Award - Innovative Application Award

First Prize of the 3rd Logistics Robot Competition

The 9th China LT China Logistics Technology Award-Innovative Application Award

Excellent Logistics Engineering Award of National New Retail and New Logistics Development Forum

Logistics Innovation Technology Award

National New Retail and New Logistics Annual Award

The 8th China LT China Logistics Technology Award - Innovative Product Award

Edge Award - Gold Award in Technology Innovation Category

China E-commerce Excellent Logistics Engineering Award

The 6th China LT China Logistics Technology Award - Innovative Product Award

China Logistics Equipment Industry Technology Innovation Award

The Most Valuable Innovation Award in China's Logistics Equipment Industry

......


BlueSword Intelligence will start from the multi-pass system going abroad, and continue to For the world's wisdom warehouse, give Chinese answers

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